10 Iconic Sawhorse Reviews - Cut With Confidence in 2018

All Steel Folding Sawhorse - PairSawing or cutting lumber is not as easy as it seems to be. If you do not have the perfect workbench in your workshop, you may cut into your stand or ruin your blade. Fortunately, with the emergence of sawhorses, trestles and bucks, cutting planks, pieces of wood and various materials into size has never been easier.

Today we are going to show you ten of the best woodworking sawhorses that you should consider this year and beyond. These worktables offer the perfect support and maximum stability for any type of project. Furthermore, they are portable, versatile and extremely affordable.

Are you eager to find out what’s in our list?

Here are the best saw horses that you should consider for all your sawing projects.

What is a Sawhorse?

A sawhorse, also known as a sawbuck, is a beam with two sets of legs used to support wood and various types of materials for sawing. They can support a wide range of load of up to 4,000 pounds without the legs wobbling. However, you must use several sets to support such a massive weight efficiently.

Considering the fact that most construction and home improvement projects involve a lot of measuring, cutting and joining of materials, having a sawhorse at your disposal becomes a necessity.

Product NameImageCapacityOverall RatingDetails
Keter Folding Sawhorse 1000 lbs 9.5 Check price
WORX Pegasus Multi-Function Worktable and Sawhorse 1000 lbs 9.5 Check price
Rockwell JawHorse Portable Material Support Station – RK9003 600 lbs 9 Check price
WORX WX065 Clamping Sawhorse Pair with Bar Clamps 1000 lbs 10 Check price
DEWALT DWX725 Heavy Duty Work Stand 1000 lbs 9 Check price
Trojan TS-35 35 Tall Sawhorse 600 lbs 9 Check price
All Steel Folding Sawhorse Portamate-PM 3300T 500 lbs 8.5 Check price
ToughBuilt C500 Folding Sawhorse/ Jobsite Table 1100 lbs 8.5 Check price
Stanley 011031S FatMax Sawhorse 500 lbs 8 Check price
Target Precision RB-H1028 Rugged Buddy Folding Sawhorse 1000 lbs 8.5 Check price

Keter Folding Sawhorse

Keter Folding Compact Workbench Sawhorse Work Table

Is your workbench giving you enough stability when tackling your sawing projects?

If not, then it’s time you opt for a professional sawhorse.

Compact, portable and sturdy, the Keter Folding Sawhorse is exactly what you need for you sawing projects. This sawhorse comes with a variety of features that makes it one of the most dependable woodworking sawhorses available today.

Although it is made out of plastic, this sawhorse table comes with durable steel legs that offer maximum support for any woodworking project. It also features a pair of one-handed bar clamps that can support pieces weighing up to 1000 lbs.

But that’s not all…

With its quick-opening system coupled with its convenient folding capabilities, you can carry it around from site to site or stash it in the tiniest of spaces without worrying about its durability.

Want to know more about this heavy-duty sawhorse?

Of course, you do.

  • Product
Features:

  • Two 12-inch adjustable holding clamps
  • Constructed with weather-resistant materials
  • Assembled Dimensions: 36.46 x 21.65 x 4.4 inches (W x D x H)
  • Weighs 29.95 lbs only
  • 2-Year warranty

Conclusion

If you are looking for a portable sawhorse that can handle heavy-duty sawing projects easily, consider acquiring the Keter Folding Sawhorse. This workbench is designed to withstand different working environments thanks to its rugged polypropylene resin construction.

It is crack-resistant and it does not fade when exposed to the sun, making it a worthwhile investment. Try this sawhorse today. We are sure you won’t regret it.

PROS:
  • Durable construction
  • Rust-resistant
  • Compact dimensions for easy storage and enhanced portability
  • Easy to assemble
  • Supports heavy-duty projects
  • Keter is a reputable brand
  • Reasonable warranty period

CONS:
  • The plastic construction does not offer enough support for heavy planks
  • The clamps are somehow fragile and can break easily

Manual

Keter Folding Sawhorse User Manual

Keter Folding Sawhorse User Manual

Please make sure to read and understand this manual before use.

KETER Folding Work Table

Video about KETER Folding Work Table

back to menu ↑

WORX Pegasus Multi-Function Worktable and Sawhorse

WORX Pegasus Multi-Function Work Table and Sawhorse

WORX Pegasus is a household name as far as developing high quality sawhorses are concerned. One such product that has been gaining traction lately is the WORX Pegasus Multi-Function Worktable and Sawhorse.

As the name suggests, this unit is highly versatile and it can act as a work table as well as a sawhorse. It can convert to either option seamlessly with no assembly required.

This Pegasus sawhorse features two quick clamps and four clamp dogs that keep your materials securely in place. As if that is not enough, the unit can support pieces weighing 300 lbs to 1000 lbs steadily, without buckling in.

So, what makes this unit different?

Here are additional features.

  • Product
Features:

  • Includes a dual clamping system
  • Adjustable bar clamps that slide along the tabletop channels
  • Foldable worktable for easy storage and transport
  • It can connect to compatible Pegasus models for additional workspace
  • Leg locks for added stability
  • Product Dimensions: 31 x 25 x 32 inches
  • Weighs 28 lbs
  • Three-year warranty

Conclusion

The WORX Pegasus is without a doubt a reliable sawhorse table designed for all types of woodworking projects. It comes with a host of features that provide the ultimate versatility that every woodworker is looking for.

The fact that it can support materials weighing up to 1000 lbs makes it one of the most sought woodworking sawhorses. If you consider the fair price tag and the long warranty period, the sawhorse from Pegasus is a must-have for professional craftsmen and DIY enthusiasts.

PROS:
  • Lightweight design for enhanced portability
  • Foldable for easy storage
  • Easy to assemble
  • Supports up 1000 lbs
  • Multi-functional unit
  • Extremely affordable
  • Comes with a reasonable 3-year warranty

CONS:
  • The tiny screws on the underside are measly and frustrating to work with
  • The stand is not compatible with any other set of clamps (only work with its own set of clamps)

Manual

WORX Pegasus User Manual

WORX Pegasus User Manual

Please make sure to read and understand this manual before use.

WORX Pegasus Sawhorse Review & Unboxing

Video about WORX Pegasus Sawhorse Review & Unboxing

back to menu ↑

Rockwell JawHorse Portable Material Support Station – RK9003

https://www.amazon.com/gp/product/B007XRFQKW/ref=ox_sc_act_title_1?smid=A79CLRHOQ3NF4&psc=1

Wouldn’t it be great if you could replace your regular workbench with a sawhorse that is strong, versatile and highly portable?

Then consider the Rockwell JawHorse Portable Material Support Station.

This three-legged unit is highly versatile as it can work as a welding station, vice stand, miter stand or a traditional workbench. Designed with a foot pedal lever, this support station is capable of producing up to 2,200 lbs of clamping force. Furthermore, it can handle any material weighing up to 600 lbs.

Amazing, isn’t it?

We are not done.

This sawhorse from Rockwell features rubber-coated jaws that can hold any material securely without causing any dents or scratches. Interestingly, you can alternate between using massive force for heavy-duty saw projects and asserting a negotiable force on delicate materials.

Let’s dig deeper into some of this unit’s top features.

  • Product
Features:

  • All steel construction
  • Built-in rollers for easy transportation
  • Foldable legs for easy storage and transportation
  • Foot pedal lever
  • Stirrups for the front feet
  • Dimensions: 33.1 x 15 x 15.1 inches
  • Weighs 45.8 lbs

Conclusion

The Rockwell JawHorse Portable Material Support Station is every artisan’s dream worktable. This workstation is one of the few sawhorses with clamps, engineered to offer maximum strength and stability. Furthermore, it comes with several auxiliary features that make it stand out against its competitors.

Despite its bulkiness, this sawhorse features foldable legs that quickly convert the unit into a trolley. The most appealing aspect about this unit is that it makes it easy for you to handle projects that require two or more people, thanks to its versatile features.

PROS:
  • Hands-free operation
  • Highly versatile and easy to use
  • Solid construction for enhanced durability
  • Extremely stable
  • Backed by a 5-year warranty

CONS:
  • The leg locks easily come out, making them a safety hazard
  • The foot pedal slips away easily

Manual

Rockwell RK9003 JawHorse User Manual

Rockwell RK9003 JawHorse User Manual

Please make sure to read and understand this manual before use.

Rockwell Jawhorse Portable Workstation

Video about Rockwell Jawhorse Portable Workstation

Pro Tip

Install additional 2 x 6 lumbers on the top beam to prevent damage to the sawhorse when you cut into it accidentally.


Jim
back to menu ↑

WORX WX065 Clamping Sawhorse Pair with Bar Clamps

WORX Clamping Sawhorse Pair with Bar Clamps

Normally, when searching for an ideal sawhorse, you will always opt for one unit.

But do you know that you can acquire two sawhorses at the price of one?

Yes, you read that right. The WORX WX065 Clamping Sawhorse comes in pairs.

Made using thermoplastic polymer material, the WX065 is not only lightweight but also exceptionally sturdy. It is designed to securely hold materials weighing up to 1000 lbs, but only when used together. It also features two detachable bar clamps that attach either vertically or horizontally depending on your project’s specifications.

This sawhorse also comes with foldable legs that make it easy to store and transport from one job site to the other. To highlight its versatility and expediency, this unit features built-in cord hooks and a shelf for storing tools and other materials.

Is that all?

Of course not, below are additional features.

  • Product
Features:

  • 2.5-inch foldable depth
  • 18-inch clamping width
  • Detachable bar clamps
  • Product Dimensions: 35 x 28.1 x 6.4 Inches
  • Weighs 15.6 lbs

Conclusion

The WORX WX065 is simple and easy to use, making it the most preferred woodworking sawhorse. The stand comes fully-assembled from the factory, meaning that you will not have a hard time fixing various components.

The two detachable bars offer optimum versatility for various projects. These bars allow you to secure your workpiece in whatever angle or direction you want. Priced at less than 80 bucks, the WX065 is among the cheapest portable sawhorses that offer good value for money.

PROS:
  • Lightweight design for improved portability
  • Easy to store and transport due to foldable legs
  • Thermoplastic material is resistant to rust
  • Detachable clamps make it versatile
  • Extremely affordable
  • Comes with a three-year warranty

CONS:
  • The plastic construction is not ideal for heavy-duty projects
  • Some customers have complained that this unit is not robust enough

Worx Clamping Sawhorses Foldable

Video about Worx Clamping Sawhorses Foldable

back to menu ↑

DEWALT DWX725 Heavy Duty Work Stand

DEWALT DWX725 Heavy Duty Work Stand

Don’t you just love the effectiveness of DEWALT products? The DEWALT brand has been manufacturing high-quality power tools and related-products for decades. It, therefore, did not come as a surprise that the DWX725 Heavy Duty Work Stand made the list.

This unit has a 1000-pound capacity, making it one of the best sawhorses for logs and other heavy-duty projects. Despite its ability to tackle tough jobs, the DWX725 comes in a compact, lightweight design that is highly portable and can be stored in small spaces. As if that is not enough, the legs fold easily, giving you a variety of options when it comes to storage.

One of the major highlights about this sawhorse is that it comes with leg lock levers that provide maximum support and stability. You will also love that fact that this unit is easy to use and it allows for quick set up.

If you are yet to be convinced, maybe these features will change your mind.

  • Product
Features:

  • Transport latch allows for easy transportation of two stands
  • Rubber-coated legs to avoid marring the floor
  • Dimensions: 11 x 36 x 32 Inches
  • Weighs 20 lbs

Conclusion

If you are looking for a simple, sturdy sawhorse that can handle heavy-duty projects, then the DWX725 Heavy Duty Work Stand certainly fits the bill. This unit takes minimalism to the next level by offering all the features you would need without being overzealous. Its strength and stability are amazing as the legs can handle heavy logs without wobbling.

The stand offers quick set up options that are easy to implement. These amazing features make the DWX725 quite popular with both professional contractors and DIY users.

PROS:
  • Lightweight aluminum construction for easy transport
  • Easy to assemble: It does not require technical support
  • Sturdy legs offer maximum stability and support
  • Ideal for heavy-duty projects
  • Fairly affordable compared to other models
  • Positive customer ratings
  • Comes with a three-year warranty

CONS:
  • Does not have sawhorse brackets
  • Legs are not adjustable

Review of DeWalt DWX723, DWX724 & DWX725

Video about Review of DeWalt DWX723, DWX724 & DWX725

back to menu ↑

Trojan TS-35 35 Tall Sawhorse

Trojan TS-35 35 Tall Sawhorse

Whoever said there is beauty in simplicity was probably right. The Trojan TS-35 is a sawhorse that is plainly simple and easy to use. It does not come with complex components that will leave you confused.

It allows you to set up your workbench to whatever length you prefer by using any 2 x 2 lumber available in your workshop. You no longer have to worry about ruining your blade or cutting into your worktable that to the support and stability that it provides. Furthermore, you can use this sawhorse anywhere as it comes with flexible legs that adjust easily depending on the terrain of your work environment outdoors or garage.

Interestingly, setting up this sawhorse is simple, and does not require nails or screws. It comes with gripping teeth that keep every part securely in place.

  • Product
Features:

  • 1/8” thick steel construction
  • Foldable legs
  • Plated finish with durable powder coat
  • Lifetime guarantee
  • Product dimensions: 41 x 6 x 4 inches
  • Weighs 15.9 lbs

Conclusion

The Trojan TS-35 is one of the strongest tall sawhorses worth checking out. Despite its simplicity, this unit is far much more efficient than other stands that claim to be superior. It can tackle any project regardless of its magnitude thanks to its strategic features.

Furthermore, the fact that it can adjust to any terrain makes it ideal for any work environment. Backed by a lifetime warranty, you will never have to worry about faults and repairs. Besides, this sawhorse is also very easy to maintain. In view of all these benefits, we would highly recommend this sawhorse to anyone looking for a suitable, budget-friendly stand.

PROS:
  • Exceptionally strong and stable
  • Compact all steel construction
  • Highly versatile stand
  • Budget-friendly price tag
  • Highly regarded by customers

CONS:
  • Beware of newer versions that may not be of the same quality
  • Some users reported that their order was delivered with missing parts

Pro Tip

Acquire protective feet for your sawhorse to avoid scratching the floors.


Jim
back to menu ↑

All Steel Folding Sawhorse Portamate-PM 3300T

All Steel Folding Sawhorse - Pair

If you are looking for a sawhorse that is simple, yet sturdy, consider acquiring the Portamate PM-3300T. It comes in a set of two, offering maximum support and stability. Each sawhorse has a capacity of 500lbs, meaning that the stand can support planks weighing up to 1000lbs.

It doesn’t get any better than this…

With a maximum work height of up to 33 inches, this Portamate worktable is one of the most dependable tall sawhorses. It also has a convenient top size measuring 36 x 3-1/2 inches and a comfortable stance that is 29 x 48 inches wide.

This sawhorse comes fully assembled from the factory, meaning that you can start using this stand straight out of the box. You just have to unfold its legs and start working right away. Its foldable legs also make it easy to transport and store in the smallest of spaces.

As far as durability is concerned, the PM3300T is constructed using the toughest materials that can withstand harsh work environments. Additionally, its all-steel body makes it resilient enough to handle heavy-duty sanding projects easily.

How does this unit stack up against its competitors?

  • Product
Features:

  • Spring loaded quick lock pin holds the sawhorse in an upright position
  • One-piece steel top for maximum support
  • Pre-drilled holes for quick mounting of wood cutting surfaces
  • Dimensions: 41 x 10 x 6 inches
  • Weighs 15.5 lbs
  • One year limited warranty

Conclusion

Here’s the point.

The All Steel Folding Sawhorse Portamate PM-3300T is tough, rugged and very easy to use. Furthermore, it is lightweight and does not require any assembling.

Despite its simplicity, this tall sawhorse comes with a wide range of features that will help you get the job done. With its increased weight capacity of up to 1000lbs and a comfortable work height of 33 inches which is the best height for a sawhorse, the Portamate PM-3300T is the perfect sawhorse for professional contractors and devoted DIYers.

PROS:
  • Comes with foldable legs for easy storage
  • Lightweight design for improved portability
  • Each sawhorse supports 500lbs
  • Easy set up
  • Durable, all-steel construction
  • Fairly priced
  • Positive customer ratings

CONS:
  • The newer version does not offer the same quality
  • You have to set the legs further out for the stand to sit flat

 

back to menu ↑

ToughBuilt C500 Folding Sawhorse/ Jobsite Table

ToughBuilt Folding Sawhorse/Jobsite Table

Are you looking for something different from the norm?

Consider the ToughBuilt C500 Folding Sawhorse/ Jobsite Table.

Constructed using 100% steel, the C500 is exceptionally durable. As if that is not enough, it is coated with heavy-duty powder and zinc-plated finishes that are resistant to corrosion and harsh elements.

It comes in a set of two, with each table supporting up to 1100 lbs of material. This gives it a maximum capacity of 2,200 lbs. Its 2 by 4 support arms offer extra stability, making it the perfect jobsite table for heavy-duty drilling projects. The sawhorse also features material support pegs that securely hold your planks or workpiece in place when working on it.

Despite its heavy-duty capabilities, this jobsite table is extremely lightweight as it only weighs 12.85 pounds. Furthermore, it comes with foldable legs coupled with an easy to carry handle for effortless storage and transport respectively.

Do you want to know more about the ToughBuilt Folding Sawhorse?

Check out these features.

  • Product
Features:

  • Easy carry handle
  • 2x4 support arms
  • Fast-open legs for quick set up
  • Dimensions: 42 x 5 x 3 inches
  • Weighs 12.85 lbs.

Conclusion

Here’s our honest opinion about this sawhorse.

If you are looking for a jobsite table that is simple, tough and built to last, then the ToughBuilt C500 Folding Sawhorse is exactly what you need. The manufacturer has laid more emphasis on building a sawhorse that is durable and can endure rigorous work environments. A good sawhorse should be able to withstand the test of time, and that’s what the ToughBuilt C500 sawhorse is all about.

Despite all these features, the C500 is available at an attractive price tag. Costing slightly over 50 bucks this worktable offers the perfect solution to contractors and DIYers looking for a budget-friendly workbench.

PROS:
  • Lightweight design for enhanced mobility
  • High-grade steel construction for improved toughness
  • Corrosion-resistant thanks to its heavy-duty powder coating
  • Rolled edges for enhanced safety
  • Extremely affordable

CONS:
  • Does not come with sawhorse brackets
  • You have to order for two to enjoy the full functionality of this sawhorse

Pro Tip

Hook a carabiner at the bottom of your sawhorse to secure your cord connections whenever you are working in wet environments.


Jim
back to menu ↑

Stanley 011031S FatMax Sawhorse

Stanley 011031S FatMax Sawhorse with Adjustable Legs

Sawhorses come in different shapes, sizes and capabilities, but according to our opinion, none of them is as versatile as the Stanley FatMax Sawhorse.

This unique sawhorse comes with a toolbox that you can use to store your tools and small accessories. Amazingly, you can access this toolbox without opening it thanks to the two lid organizers integrated on the sawhorse. The tool compartment also features a built-in padlock for maximum security.

That aside, the Stanley sawhorse features a distinct slide mechanism that allows you to make necessary adjustments to the stand with relative ease. Furthermore, the legs easily adjust to any type of terrain, allowing the sawhorse to stand on irregular surfaces, accordingly.

Made from a combination of materials, including polypropylene and steel, the Stanley FatMax sawhorse is extremely durable. It can withstand the harshest conditions typical of rigorous work environments. Furthermore, it is rust-resistant and it does not fade when exposed to the sun for long hours.

Weighing 11.7 pounds, this sawhorse is lightweight and easy to carry around. It also comes with a soft, rubber coated handle for a comfortable grip.

So, what makes this sawhorse different?

Here are its top features.

Features:

  • Adjustable steel legs
  • Rubber inserts for extra stability
  • Made in the USA
  • Dimensions: 27.2 x 2.1 x 32.7 inches
  • Weighs 11.7 lbs
  • Lifetime warranty

Conclusion

Nothing is more gratifying to a contractor than owning a simple sawhorse that gets the job done. The Stanley FatMax Sawhorse is one such unit that deserves plaudits. Although it comes in a lightweight design, this sawhorse supports heavy-duty projects. However, you have to purchase the entire set (one pair) to utilize the full functionality of the sawhorse.

The price tag is amazingly low. The fact that it comes with a lockable toolbox makes it worth checking out.

PROS:
  • Sleek design
  • Budget-friendly price tag
  • Easy to use
  • Extremely lightweight and easy to handle
  • Unique features such as an integrated toolbox
  • Made using durable, corrosion resistant materials

CONS:
  • Primarily ideal for light projects
  • According to customer reviews, the manufacturer changed the original design of the sawhorse, consequently lowering its quality

Stanley FatMax Saw Horse

Video about Stanley FatMax Saw Horse

back to menu ↑

Target Precision RB-H1028 Rugged Buddy Folding Sawhorse

Target Precision RB-H1028 Rugged Buddy

Whether you are a hobbyist or a professional contractor, the Target Precision Sawhorse is your rugged buddy as far as tackling sawing projects are concerned.

This sawhorse is strong, steady and can support materials weighing up to 1000 pounds. Its rugged design offers the perfect support for heavy-duty projects. You no longer have to worry about the stability of your worktable, as this unit comes with adjustable legs for maximum stability on any type of terrain.

In addition, these adjustable legs can be fastened conveniently using a special lock to increase the stability of the sawhorse when open.

Its lightweight design makes it easy to move one jobsite to the other while its folding legs allow for easy storage and transportation.

Want to know more about this unit?

Here are additional features.

  • Product
Features:

  • Legs constructed using steel tubing
  • Safety lock keeps the legs in place
  • 28-inch work height
  • Dimensions: 28.4 x 24.7 x 2.8 Inches
  • Weighs 8.05 lbs
  • Made in the USA

Conclusion

Simple in design, superior in performance, the Target Precision Folding Sawhorse is truly your rugged buddy for tackling tough home improvement projects. It comes with very simple features that make it easy to use.

According to customer reviews, you can use this sawhorse to cut any type of material ranging from wood to metal, without the risk of cutting into the stand or ruining your saw blade.

So what are you waiting for?

Try this sawhorse today and spot the difference.

PROS:
  • Exceptionally versatile
  • Lightweight design for increased mobility
  • Extremely stable legs
  • Positive customer reviews
  • Fairly priced

CONS:
  • You have to purchase the wood stand separately
  • Sold in pairs, meaning that you have to buy the whole set to enjoy its functionality

back to menu ↑

Types of Sawhorses

Just like any other workshop tool, sawhorses come in various shapes, designs and sizes. They can be classified according to their unique features or the materials they are made of. The most common types of sawhorses include:

  • Standard 2 x 4 sawhorses

This is one of the most popular types of sawhorses due to its simplicity and affordability. It does not require much in terms of materials as it only requires screws, nails and pieces of wood measuring 2 x 4. You can even construct it on your own as long as you have the right tools and basic carpentry skills.

  • Saw horses for tables

Sawhorses are without a doubt a mainstay within most workshops. This is because they are exceptionally versatile. Besides offering support for cutting small pieces of wood or planks, your sawhorse can be converted into a worktable or workbench. However, you require a pair of sawhorses, 2x4s and a plywood platform for the top, to make an ideal sawhorse table.

  • Folding sawhorses

Folding sawhorses consist of A-frame legs that can be unfolded or folded for extra stability and ease of storage. The legs can also be adjusted to suit any type of terrain, giving you the much-needed support on uneven surfaces.

  • Japanese sawhorses

This type of sawhorse is constructed using advanced joinery techniques that do not require nails or screws. It uses compression joints that can be assembled or dismantled easily by hand or using a mallet. Japanese sawhorses are renowned for their sturdiness, strength and stability. This style of woodworking is adopted from Japan hence the name.

  • Chainsaw Sawhorses

These heavy duty sawhorses are specifically designed to support logs and hold large planks that require cutting using a chainsaw. Also known as a log sawhorse, chainsaw sawhorses come in handy when you want to keep the logs off the ground and increase your line of vision when cutting.

The reason why this sawhorse is highly regarded is that it protects your blade from accidentally hitting the ground. Using a chainsaw sawhorse also significantly reduces the chances of kickback, considering the fact that your saw will not come into contact with the ground.

back to menu ↑

Buyer's Guide - How To Choose Right Sawhorse

Have you ever found yourself with a tool that does not meet your requirements?

You are not alone. Shopping for any workshop tool is not always easy. With so many options to choose from, selecting the best sawhorse can be overwhelming even for the most experienced contractor. Fortunately, this buying guide will help you make the right decisions as far as acquiring the right sawhorse is concerned. Here are the points to consider.

  • Durability

When buying a sawhorse or any other workshop tool, do not just look at the quality and capability. The durability of your sawhorse is just as important. It should be able to serve you for years to come, adding more value to your investment.

The type of material used determines the durability of the sawhorse. Metal sawhorses are the most durable, but tend to be inflexible and susceptible to corrosion. In a bid to prevent corrosion, newer designs come coated with heavy duty powder or zinc plating. Wood is fairly durable and much cheaper to maintain as you can replace broken parts easily without help. Plastic sawhorses are also durable, but can only handle light jobs.

  • Weight Capacity

This has nothing to do with the weight of the sawhorse, but the capacity of load that it can handle at a time. Most sawhorses can handle from 300 pounds to 2200 pounds easily without losing balance. If you are a professional handyman with lots of projects, you should consider acquiring a sawhorse that can handle up to 2200 pounds of load.

This type of sawbuck can easily tackle heavy-duty projects while maintaining its stability and sturdiness. You may also purchase multiple sets to increase the load capacity of your sawhorse by a few pounds.

  • Assembly

When shopping for a sawhorse, ask your supplier if the tool requires assembling. Some sawhorses come with multiple parts that will oblige you to assemble on your own while others come fully assembled from the factory. Confirm all the pieces that come with the set to avoid any inconveniences. The package should also come with a manual for easy set up.

  • Size

The size of the sawhorse will determine if it can handle heavy loads and heavy-duty projects. However, if the sawbuck is too big, you may have issues with space in your workshop. Storing the unit might also be a problem, not to mention its limited mobility.

On the other hand, a small sawhorse is quite limited when it comes to tackling demanding projects. You should, therefore, opt for an averagely-sized sawhorse that works in line with your project requirements.

  • Portability

Construction and home improvement projects often require a lot of movement from one jobsite to the next. For this reason, it is advisable that you choose a sawhorse that is easy to carry around wherever you go.

Fortunately, most sawhorses come in a lightweight design for easy transportation. If you need a heavy-duty sawhorse, then consider purchasing a unit that comes with multiple parts that can easily be dismantled and set up whenever you need it.

  • Versatility

When sourcing for any tool for your workshop, always consider its versatility. Acquiring a versatile tool may save you from buying separate equipment for different projects. A good sawhorse should be able to handle different projects other than sawing or cutting.

Ideally, it should be able to support your workpiece for tasks such as measuring, joining, and painting. Some sawbucks also come with additional compartments that offer a safe place for you to keep your tools and accessories.

  • Price

As we have mentioned several times before, a sawhorse is a long-term investment. For this reason, you should shop around for a tool that offers good value for money. So long as the sawhorse lives up to your expectations, the price will be vindicated. However, you must ensure that you do not go overboard by purchasing a product that is way beyond your budget. Most of the sawhorses in our review cost less than 100 bucks, which we consider to be a fair price range.

back to menu ↑

Materials

  • Wooden Sawhorses

Wooden sawhorses are the most popular design because of their reliability and flexibility. The simplistic design of wooden sawhorses makes them easy for anyone to make one at home.

The most likable aspect is that wood sawhorses will never damage your blade when you cut through your workpiece by accident. You can always make repairs and improvements by replacing damaged or wobbling legs without seeking help from a third party.

Considering the fact that it is inexpensive, there is simply no reason why you should not own a sawhorse in your workshop.

  • Metal Sawhorses (Aluminum, Steel)

DEWALT DWX725 Heavy Duty Work StandWhen compared to other types of sawbucks, metal sawhorses are not very common; they are not easy to make and require advanced equipment to assemble. For this reason, they are normally limited to heavy-duty, industrial projects.

The advanced functionality of metal sawhorses cannot go unnoticed as they can support the cutting of hard materials effortlessly. Their rigidity and stability are unmatched.

However, the fact that they are made from steel makes them susceptible to rust and corrosion. Furthermore, they are not as flexible as wooden sawhorses since replacing any part requires professional input.

  • Plastic Sawhorses

Stanley 011031S FatMax Sawhorse with Adjustable LegsFrom the name itself, you can already tell that this type of sawhorse is made from plastic materials. You can carry this unit from one site to site without breaking a sweat thanks to the lightweight design.

Furthermore, they are fairly durable due to the fact that they are corrosion resistant. The only shortcoming is that most plastic sawhorses cannot tackle heavy-duty projects.

Features to Look For in a Sawhorse

Different sawhorses come with different features depending on their capabilities and intended frequency of use. Some of the most common features that you should look for in a sawhorse include:

  • Sawhorse brackets are used to hold the legs of the sawhorse firmly in place increasing its stability and sturdiness. Always go for a unit that comes with sawhorse brackets, otherwise, you will be obliged to buy brackets separately considering the fact that not all sawbucks come with this feature.
  • Some sawhorses come with adjustable legs that allow you to change the work height of the table. This makes it very easy for anyone to work on any type of project regardless of their height. Furthermore, you can adjust the width of the legs for enhanced stability on any type of terrain.
  • Whoever invented folding legs for sawhorses was truly a genius. These legs offer extra convenience when it comes to assembling, transporting and storing your sawhorse. Foldable sawhorses are very popular due to the fact that they utilize the smallest space in the workshop.
  • When using your sawhorse, you must be sure that the material you are working on is securely in place to avoid making inaccurate cuts or ruining your blade. This is where the importance of holding pegs comes into play. A good sawhorse should come with at least 4 holding pegs to help keep your material in place.
  • A carrying handle is not very common, but it is one of the features that you should look for in a sawhorse. This is particularly true if your job entails working from site to site. The purpose of a carrying handle is to help you move with your sawhorse wherever you go.
back to menu ↑

Brands

Kobalt, Dewalt, Rockwell, Worx, Stanley.

back to menu ↑

DIY Sawhorses – Sawhorse Plans

The most interesting aspect about sawhorses is that you can always build one at home using standard wood and common tools. Here are the steps to building a standard DIY folding sawhorse.

Materials

  • 2 x 4 lumber for the legs – 4 pieces
  • 2 x 4 lumber for the supports – 4 pieces
  • 2 x 2 lumber for the supports – 2 pieces
  • 2 x 4 lumber for top beam – 1 piece
  • Hinges or sawhorse brackets

The lumber for the top beam should be 36 inches long while the legs and supports should 28 inches long.

Tools

  • Hammer
  • Framing square
  • Tape measure
  • Level
  • Miter saw or table saw
  • Drill machinery
  • Screwdriver
  • Sander
  • Safety gloves
  • Safety glasses

Steps

  1. Start by making a 20-degree bevel cut on the top support on either sides
  2. Drill pocket holes at both ends of the bottom supports and each of the four legs
  3. Drill pocket holes on the top support 2 x 4 lumber
  4. Carefully lay the frames on an even surface and then lock them using hinges
  5. Build the top beam and attach it to the top support using 2-1/2” screws
  6. Assess the stability of your foldable sawhorse with a test workpiece
back to menu ↑

Safety Tips

Sawhorses might seem harmless at first. However, just like any other tool, they can pose various safety hazards if precautionary rules are not adhered to. Here are a few sawhorse safety tips that will help you limit the possibility of injury.

  • Always wear safety gear and clothing when using a sawhorse. These include safety glasses and gloves.
  • Place your sawhorse on a level surface
  • Use caution when folding or unfolding your sawhorse
  • Check for any missing parts, screws or bolts
  • Although some stands can support up to 1000 lbs, it is advisable that you do not exceed 500 lbs for each stand
  • Test the stability of your sawhorse before proceeding
back to menu ↑

Design

Sawhorses come in various designs ranging from folding sawhorses to trestle sawhorses. Like any other tool, each design comes with its upsides and downsides. Although your selection depends on your preferences, we suggest that you select a design that offers maximum stability, versatility, and support for both light-duty and heavy-duty projects. The design should also be portable, especially if you tend to work at different jobsites.
back to menu ↑

Care and Maintenance

Proper maintenance of your sawhorse guarantees optimum performance for years to come. For this reason, you should take the necessary steps to take care of your equipment. The following are basic care and maintenance tips that might come in handy as far as preserving your sawhorse is concerned.

  • Grease the hinges of your folding saw regularly to help prevent rust and increase
  • Clean your sawhorse after every working session
  • Store your sawhorse in a cool, dry place
  • Replace damaged parts as soon as possible
  • Fasten any loose screws as soon as the legs of your sawhorse begin to wobble
back to menu ↑

Warranty

Sawhorse warranties range from one year to a lifetime. Nevertheless, the majority of sawhorses in our review list come with an average warranty of three years. This warranty covers repairs and replacement of OEM parts.
back to menu ↑

Frequently Asked Questions

What should I do to avoid cutting into the beam?

When setting the height of the beam, always leave an allowance of a few inches to avoid cutting into it by accident. This will save you from replacing your beam every now and then.

What is the maximum size of material that I can cut on a sawhorse?

It depends on the type of sawhorse you are using. Log sawhorses can support materials with a maximum diameter of more than 25cm.

How long does a sawhorse last?

It depends on a number of factors, including the materials used to make the sawhorse and how you take care of it. Normally, metal sawhorses last the longest considering the fact that they are made using durable materials. Wooden sawhorses require frequent repairs and replacement, but can also last for a long time as long as you do not cut into the beam or place a heavy load on the stand.

9.5 Total Score
Final Verdict

WORX Clamping Sawhorse Pair with Bar ClampsWhich sawhorse deserves the top honors?

All the sawhorses that made it to our list are strong contenders for the ultimate prize. Nothing could separate these units apart. Nevertheless, after strong deliberations, our reviewers finally settled on the WORX WX065 Clamping Sawhorses for the top prize.

The WORX WX065 Clamping Sawhorse is sturdy, stable and very easy to use. Furthermore, it is exceptionally versatile and portable thanks to its numerous auxiliary features.

It has a work height of 33 inches, which is the highest in industry standards. Furthermore, it can support loads weighing up to 1000 pounds. Backed by a 1-year warranty plus an attractive price tag, there is no reason why your workshop should not have this durable pair of sawhorses. Get one today!

We will be happy to hear your thoughts

      Leave a reply

      Cozzy.Org
      Register New Account
      Reset Password

      Send this to a friend